碱性电解水氧中氢控制方法综述

Review of control methods of hydrogen in water oxygen by alkaline electrolysis

  • 摘要: 随着全球对绿色氢能需求的不断攀升,碱性电解水制氢技术凭借其成熟性与低成本优势,成为大规模生产绿氢的主流方式。然而,在低电流密度运行工况下,碱性电解槽中的氧中氢(hydrogen to oxygen, HTO)问题成为制约其安全性与效率提升的关键挑战。本文全面综述了碱性电解槽中 HTO 的形成机理、影响因素及其控制方法。通过深入剖析隔膜材料、催化剂、电解槽结构、系统参数控制和碱液分离循环等方面的研究进展,系统总结了当前控制 HTO 的主要策略。研究表明,碱液分离循环是控制 HTO 最为直接有效的方法,而新型隔膜材料的研发和系统参数的优化在降低氢气渗透方面也展现出显著成效。未来研究应持续探索高效、低成本且可工程化的 HTO 控制策略,以进一步提升碱性电解槽在可再生能源制氢领域的应用潜力,推动氢能产业的可持续发展。

     

    Abstract: With the continuous growth of the global demand for green hydrogen energy, Alkaline Water Electrolysis (AWE) technology has become the dominant technology path for large-scale production of green hydrogen by virtue of its mature technical system and significant cost advantages. However, the Hydrogen to Oxygen (HTO) penetration problem in alkaline electrolyzer has become a key factor restricting its safety and hydrogen production efficiency improvement under low current density operating conditions. This paper aims to comprehensively review the formation mechanism, key influencing factors and control strategies of HTO in the AWE process, so as to provide theoretical basis and technical support for the optimization and development of hydrogen production technology from alkaline electrolysis water. The formation of HTO is a complex process involving the coupling of multiple physical fields, which mainly includes hydrogen diffusion across the membrane, alkali convection transport, electroosmotic drag effect, hydrogen supersaturation in the electrolyte, and the mixed cycle of the cathode and anode electrolyte. Among them, the electrolyte mixing cycle was identified as the dominant factor in HTO formation. Based on the existing research, this paper deeply analyzes these mechanisms, and quantifies the influence of different transport mechanisms on HTO concentration through simulation and experimental means. This paper systematically summarizes the current main strategies for HTO control. It includes the research and development of new diaphragm materials (such as PPS modified membrane, titanium dioxide composite membrane, etc.), the improvement of catalyst (such as the optimization of bubble behavior by adding surfactant), the optimization of electrolytic cell structure (such as the introduction of functional thin interlayer, the third electrode, etc.), the regulation of external environment (such as the use of ultrasonic, magnetic field to promote bubble escape) and the precise control of system parameters (such as temperature, pressure, lye flow rate adjustment). Most importantly, the lye separation cycle technology has been proved to be the most direct and effective method to control HTO. Although it faces challenges such as lye concentration imbalance, it can be effectively solved by regularly switching cycle modes. This paper also compares and analyzes each control strategy, and points out their advantages, disadvantages and applicable scenarios. Future research should focus on exploring efficient, low-cost and easy to engineer HTO control strategies, such as combining artificial intelligence and machine learning technology to achieve accurate modeling and predictive control of electrolytic systems. At the same time, it is of great significance to strengthen the research and development and testing of new diaphragm materials and efficient catalysts to promote the further development and application of hydrogen production technology from alkaline electrolysis water. In conclusion, this paper provides a systematic theoretical review and practical guidance for the effective control of HTO in the process of hydrogen production from alkaline electrolytic water, which is helpful to improve the safety and hydrogen production efficiency of alkaline electrolytic cells, and promote the sustainable development of hydrogen energy industry.

     

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