碱渣基本性质及工程应用研究进展

Progress in the study of the basic properties and engineering applications of alkali residue

  • 摘要: 碱渣是氨碱法生产纯碱过程中产生的废渣,具有产量高、利用率低、含水率高、孔隙率高和粒度小等特征,导致碱渣大量堆积,严重制约了制碱工业的发展,亟需加快推进碱渣的大规模应用。文章全面回顾总结了碱渣基本性质及工程应用方面的研究成果和最新进展。研究结果表明,碱渣成分复杂,主要矿物成分为CaCO3,占比高达32.52%~64%。碱渣为一般工业固废,其重金属含量符合环保要求,可用来改良生物脱毒底泥、淤泥、淤泥质土、膨胀土、污染土、盾构渣土、风化泥岩、煤矸石和充填体,或制备碱渣土和复合胶凝材料。现有的碱渣应用方法存在碱渣消耗量低、应用场景受限、无法固化Cl-、锈蚀钢筋、可能造成二次污染等弊端。笔者系统探究了连云港碱渣的基本性质,提出利用碱渣、水泥和粒化高炉矿渣(GGBS)制备碱渣轻质土(A-LS),A-LS具有强度高、密度低、耐久性优良、生产工艺简单、生产效率高和造价低等优势;28d抗压强度为0.96~4.27 MPa,可用作路基填料;碱渣用量高达87.01~164.35 kg/m3,可大规模消纳碱渣,实现碱渣的高值化利用。

     

    Abstract: Alkali residue is a byproduct of the ammonia-soda process used to produce soda, characterized by high output, low utilization, high moisture content, high porosity, and small particle size. These characteristics result in large-scale accumulation of alkali residue, severely hindering the development of the soda industry. There is an urgent need to accelerate the large-scale application of alkali residue. This article provides a comprehensive review of the research findings and recent advancements in the basic properties and engineering applications of alkali residue. The results indicate that alkali residue has a complex composition, with CaCO3 as the dominant mineral, accounting for 32.52% to 64%. Alkali residue is classified as general industrial solid waste, with heavy metal content meeting environmental standards. It can be used to improve bioleached heavy metals-laden sediment, sludge, clay, expansive soil, contaminated soil, shield tunneling slag, weathered mudstone, coal gangue, and backfill materials, or to prepare alkali residue-based soil and composite cementitious materials. However, current alkali residue application methods suffer from low consumption of alkali residue, limited application scenarios, inability to solidify Cl-, potential corrosion of steel reinforcement, and risk of secondary pollution. The author systematically investigates the basic properties of alkali residue from Lianyungang and proposes a method for producing alkali residue-based lightweight soil (A-LS) by combining alkali residue, cement, and granulated blast furnace slag (GGBS). A-LS offers several advantages, such as high strength, low density, excellent durability, simple production process, high efficiency, and low cost. With a 28d compressive strength of 0.96-4.27 MPa, A-LS is suitable as subgrade filling. Alkali residue content reaches 87.01-164.35 kg/m3, facilitating large-scale disposal and high-value utilization of alkali residue.

     

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