低温形变热处理对高强度螺栓钢氢致延迟断裂行为的影响

Effect of Ausforming on Hydrogen-induced Delayed Fracture of High-strength Bolt Steel

  • 摘要: 摘要为了探索基于组织调控来进一步改善高强度螺栓钢的耐延迟断裂性能,针对一种V+Nb微合金化Cr-Ni-Mo高强度螺栓钢进行了低温形变热处理(低温控制锻造,直接水淬)+450 ℃中温回火处理,采用电化学预充氢慢应变速率拉伸实验等研究了其氢致延迟断裂行为,并与常规锻造样进行了对比。结果表明,实验钢低温控锻后获得了沿锻造方向晶粒明显伸长的细小条带状组织,晶粒细化了~53%,有~7.7 vol.%块状铁素体沿原奥氏体晶界形成,且晶界较为曲折,抑制了晶界粗大薄膜状渗碳体的析出。与常规锻造样相比,低温控锻样的光滑强度和缺口强度明显提高,并呈现出优异的耐延迟断裂性能,以缺口抗拉强度表征的延迟断裂抗力和以相对缺口抗拉强度损失率表征的氢脆敏感性指数分别提高了62.1%和降低了27.6%,延迟断裂机制从常规锻造样的脆性沿晶断裂转变为低温控锻样的穿晶准解理断裂,且后者的脆性区面积占比明显降低。具有细小晶粒的条带状组织、沿原奥氏体晶界析出的铁素体及晶界渗碳体特征的改变是低温控锻样较常规锻造样具有优异耐延迟断裂性能的主要原因。因此,基于低温形变调控微观组织分布及原奥氏体晶界特征是进一步改善高强度螺栓钢耐延迟断裂性能的一个有效途径。

     

    Abstract: With the development of modern industry, there is an increasing demand for increasing the strength level of high-strength bolt steel without noticeably deteriorating its hydrogen embrittlement resistance, or hydrogen-induced delayed fracture (HIDF) resistance in the case of bolt. To explore the possibility of microstructure controlling on further improving the HIDF resistance of high-strength bolt steel, a V+Nb-microalloyed Cr-Ni-Mo high-strength bolt steel was subjected to low-temperature ausforming (low-temperature controlled forging with finish-forging temperature at ~625 ℃ followed by direct water quenching) and tempering at 450 ℃ and its HIDF behavior was studied by slow strain rate tensile (SSRT) tests using pre-electrochemically charged notched round bar tensile specimens. The steel subjected to conventional forging and quenching and tempering treatment (austenitized at 945 ℃, oil quenched and tempered at 450 ℃, air cooled) is also used for comparison. The results show that after low-temperature controlled forging, the experimental steel has a fine banded microstructure with obvious grain elongation along the forging direction and with grain refining by ~53%. The prior austenite grain boundary is serrated with no obvious coarse cementite films precipitated and a volume fraction of ~7.7% polygonal ferrite is formed along the grain boundary. Both the smooth and notch tensile strengths of the low-temperature controlled forged sample are significantly increased than those of the conventionally forged sample. Compared with the conventionally forged sample, the low-temperature controlled forged sample still shows excellent HIDF resistance, although its strength level is significantly enhanced. The HIDF resistance represented by notch tensile strength and the hydrogen embrittlement sensitivity index represented by relative notch tensile strength loss rate are increased by 62.1% and decreased by 27.6%, respectively after low-temperature controlled forging. The HIDF mechanism changes from brittle intergranular fracture along prior austenite grain boundaries of the conventional forged sample to transgranular quasi-cleavage fracture of the low-temperature controlled forged sample, and the proportion of the brittle zone area on the fracture surface of the latter is significantly reduced. The banded structure with fine grains, the formation of polygonal ferrite and the changes of cementite structure along the prior austenite grain boundaries are the main reasons for the excellent HIDF resistance of the low-temperature controlled forged sample compared with the conventionally forged one. Therefore, it is regarded that it is an effective way to further improve the HIDF resistance of high-strength bolt steel by adjusting the microstructure distribution and the prior austenite grain boundary characteristics based on low-temperature deformation.

     

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